Views: 0 Author: Site Editor Publish Time: 2025-03-26 Origin: Site
A brick-making machine is an industrial machine that creates bricks and blocks, materials commonly used in construction for commercial and private building projects. The machine operates via a pressing system that compresses raw materials—cement, concrete, fly ash, and sand—within custom molds; the end product is a compounded brick that is strong and effective upon setting and ready for use. Many different types of making machines exist, from fully automated to semi-manual; distinctions result from desired output and necessary operational automation.
When searching for quality brick and concrete block making machines, Qunfeng has become a trusted brand of such machines stemming from innovative advancements and quality productions. The Qunfeng QS1300-H Brick Manufacturing Machine is their bestseller because it has the competitive advantage of being the most sought-after machine. With new technology and applicability at all expertise levels, it will ensure that any owner/operator is aware and utilizing the most productive avenues while also giving durability and economic savings to any business producing concrete bricks.
High-Efficiency Servo System
The QS1300-H runs on a high-efficiency two-axis servo system which allows for high speed and high-frequency vibration to allow for faster cycle times and improved uniformity. In addition, the servo system functions for power consumption and sound attenuation, so each line of operation runs that much more efficiently for reduced operating costs while being eco-friendly as well. Ultimately, the high-frequency vibration produces a far denser and stronger output which means only the best quality output.
Airbag Clamping for Quick Mold Change
QS1300-H comes equipped with an Airbag clamping device for rapid mold change and reduced air consumption on the clamp. There's no need for cumbersome mechanical add-on accessories. It's one of the easiest machines to maintain in the industry. This patented device will reduce the time spent doing mold changes.
Noise Reduction and Durability Damping Pad
With decibel ratings of the QS1300-H coming in at a low frequency, vibration occurs at 1800 RPM. This is good not only for the longevity of the machine because it isn't straining as much to regulate itself via vibrations, but it's also good for the working atmosphere and employee morale, as quieter environments are essential.
Another amazing aspect of the QS1300-H is its damping pad—made from Michelin rubber sourced from abroad. The rubber pads will dampen unwanted vibrations and noise while running, leading to a quieter experience. Such an effective damping pad would also support an ideal working atmosphere to sustain that perfect big factory feel.
The included rotary feeder with the QS1300-H enhances versatility and accuracy as it provides consistent material input. This means that as the unit is working, it draws in raw materials instead of needing to reduce human involvement; it creates a steady stream of operation. Moreover, it creates an accurate measurement of what is compounded in every go since there's no overflow and materials are appropriately utilized. In addition, this component gives operators the ability to work with different raw materials, meaning that compounded products can achieve a much broader potential.
The QS1300-H boasts a rotary feeder, which means the raking and scraping components turn 360 degrees. Thus, this machine is excellent for all types of bricks. The raking action makes sure all materials are in the proper position within the mold for consistent, accurate fills. Thus, this machine can make any kind of brick, from bricks to blocks to pavers to curbstones and more, in one machine.
In addition, with the anti-mixing pigment feeding system, blocks have an even better quality surface as this unit does not mix materials. Thus, there are aesthetic finishes on the products as well as uniform surface. The QS1300-H features an automatic control system for enhanced streamlining of the entire operation.
Automatic controls mean that all non-manual adjustments are done digitally as opposed to having adjustments done manually, which requires stepping away from production for extended periods of time—this decreases productivity while adding complication to duration and precision.
Having the capability to remote control all sprinkling and tamping functions allows for quality control from an end-user perspective as opposed to needing to be directly behind the machine and in control at all times.
The Qunfeng QS1300-H runs on a reliable intelligent control system that features Siemens PLC control, running in a stabilized controlled state between operations. The machine's main control hardware components are matched at world level with German Turck sensors, meaning it's highly effective and trustworthy. With a user-friendly interface, even the minimally trained on-site operator learns effective operation in no time.
Here are some advantages:
Less Labor Cost:
Intelligent control means less human supervision is required compared to competitors. The anticipated percentage of labor savings is over 15%.
More Production:
As a result of electro-hydraulic integrated technology, the anticipated increased production capacity is over 20%.
Less Noise
Due to a suspension-type vibration system, one of the most appealing features is that sound pollution is reduced by 10%.
Less Downtime:
The fault alarm system and automatic diagnosis reduce repair time by 30% so production efforts can continue seamlessly.
Material Ratio Recall:
The PLC controller recalls material ratios on its own without the need for any human interaction, which contributes to manufacturing and cost savings without any further human interaction.
Operation from Afar:
The smart remote-control option enables an operator to diagnose a problem almost anywhere, providing on-the-spot solutions without an extended need for machine downtime.
Customizable Options:
The QS1300-H can be customized to fit the requirements of one production line, which increases efficiency and reduces costs.
Getting raw materials: The first step is getting raw materials for brick-making. This is cement, fly ash, or different combinations of aggregates. Specific materials are chosen according to the type of brick desired and the quality characteristics sought in the finished product.
Pressing/Molding: After mixing, the next process is pressing/molding with the appropriate molds. A hydraulic press or vibratory compaction system is used under pressure within the molds with the aggregates. Pressing/molding and compaction create bricks in size and shape.
Curing: Lastly, the bricks go through curing, whether air curing, steam curing, or moving into a curing chamber that hardens the bricks and gives them strength.
Mold Release and QC Finalization: Lastly, once cured, the molds are taken off, and the bricks are either finalized through cutting or quality control to ensure the brick meets the spec.
Brick-making machines are found wherever construction is done and new materials need to be created. Brick machines are found:
· Residential: Bricks are utilized for residential dwellings, condominiums, and any style of housing.
· Commercial: Bricks are utilized where commercial ventures and business opportunities exist, like office buildings, retail shopping centers, and schools.
· Infrastructure: Interlocking or paver bricks are utilized for parks, driveways, and other infrastructure.
· Eco-Friendly: Bricks and fly ash bricks are used for building because they rely on natural deposits of ash to create durable structures.
Factors to consider when buying a brick making machine include:
Production Capacity:
Evaluate the required number of bricks produced per day. If the project is extensive, an automatic machine is preferable.
Material:
Determine what kind of material your project will use for brick-making. Different brick-making machines allow for different materials. Make sure the one you choose can accommodate the required material, whether it's cement, or fly ash.
Automation:
If you're looking to reduce labor costs and increase efficiency, consider automatic brick making machine.
Purchase and Operating Costs:
Machines should be of your selected expected purchase price as well as predicted maintenance, operational, and utility costs.
Machine Durability:
Choose machines with durability. Quality components and performance durability are desirable.
The Qunfeng QS1300-H Brick Making Machine will fulfill all your brick-making company's needs to reduce overheads while maximizing production efficiency and quality. Developed with a high-efficiency servo drive system, hydraulic drive, automatic mold changing, and various intelligent control systems, the QS1300-H is a popular choice for national standardized brick production systems. From a fully integrated enterprise solution to minor additions to your existing operation, the Qunfeng QS1300-H Brick Machine is the best investment on the market for energy savings, cost reduction, and reliability. Ultimate brick-making potential awaits with Qunfeng QS1300-H.
